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The panel-plating method is ideal for bare copper board. However, it is a difficult way to make padless via holes, which are becoming more popular. Generally, the conductor width of 0.004 in is considered to be the minimum realizable by this method for mass production. Although the use of the panel-plating method in the United States and western Europe is limited, nearly 60 percent of the PTH boards in Japan are manufactured by this method. 5.8.4 Additive Plating Plated-through holes can be formed by additive (electroless) copper deposition, of which there are three basic methods: fully additive, semiadditive, and partially additive. Of these, semiadditive involves pattern electroplating for PTHs with very thin surface copper, but the other two form PTHs solely by electroless copper deposition. The additive process has various advantages over the subtractive process in forming fineline conductors and PTHs of high aspect ratio. A detailed account of the additive process is given in Chap. 31.

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3. Maxim Integrated Products Corp: MAX690 4. Maxim Integrated Products Corp: MAX809 5. Xicor Inc: X5045. Reset generator, 512 bytes of EEPROM, watchdog timer. 8-pin DIP.

1 Nakazawa, H, Principles of Precision Engineering, Oxford University Press, USA, 1994 2 Taniguchi, N, The state of the art of nanotechnology for processing of ultra precision and ultra fine products , Journal of the American Society of Precision Engineering, 1994, Vol16, No1, 5 24

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solderability defect) It should be noted that some 100 percent tin surface finishes and other lead-free finishes have such a smooth surface that adhesion of sufficient flux for a five or ten second test is not possible and the de-wetting being recorded is a function of flux consumption rather than a fundamental solderability test. 5. The output of the wetting balance provides hard data which then gives the engineer the ability to perform a statistical comparison of both the population being tested and the other production batches from the same supplier or off the same plating line. 6. The impact of changing fluxes This is especially useful for lead-free assembly development, given the myriad of surface finishes the assembly engineer is now faced with. 7. The impact of stressing (steam exposure or dry bakes or temperature/humidity) on the robustness of the plating can easily be determined as a function of reduced wetting forces or increased wetting times. The importance of the previous information cannot be over stated as the industry transitions to Pb-free assembly. A test that provides everything in the previous list as its output can improve a process. It can also be used to improve a supplier or disqualify a supplier, select a flux or a surface finish, and/or the best combination of both to minimize defects.

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All the previous information provided has been based on the use of a solder bath for testing when using a wetting balance There is another test method possible for the wetting balance known as the globule test method, in which a pellet of solder of known weight, for example 25 mg, or for size, 4 mm is placed onto a solder iron tip of suitable size that is encapsulated in a non-wettable aluminum block The solder pellet is fluxed, melts on the heated tip and then forms a globule into which the part to be tested is immersed Historically, the globule was designed for testing wire or leads of a component that are circular in cross section.

In that process, the sample to be tested was positioned horizontally to the globule and then, using a microscope and a stop watch, the time needed to reform the globule after wetting the wire was recorded Similar to the mathematics explaining the physics of soldering in Fig 421, using the globule for testing components of circular cross sectional areas can be logically explained The use of the globule test method for other components is very common The output of the globule test is in mN and consistent placement of the sample, relative to its immersion point in the globule, is critical if variation due to the test is to be minimized Three globule sizes are popular: 4mm, 25mm, and 1mm, and these are chosen based on the size of the component to be soldered.

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